← BACK TO LIBRARY

API 12J Separator Design: The Complete Engineer’s Guide to Souders-Brown Sizing

⚙

API 12J Interactive Tools

Live calculator · Separator visual · Step-by-step · Common mistakes

Select mist eliminator — sets K-factor
0.35
Wire mesh pad
0.40
Vane pack
0.18
No eliminator
0.50
Cyclonic
MMSCFD
psig
°F
— (air=1)
lb/ft³
Results — Souders-Brown Method
Gas density ρG—lb/ft³
Compressibility Z—
K-factor selected0.35
Vmax (Souders-Brown)—ft/s
Q actual at operating conditions—ACFS
Min. internal diameter
—“
Standard NPS →
—
Preliminary sizing only — apply 10–15% project design margin. Sour service: confirm mist eliminator material meets NACE MR0175.
Tap a zone to see what happens inside the vessel
Vertical separator cross-section inlet gas out liq out HHL LLL Gas space Separation zone Liquid sump
① Gas space
Clean dry gas exits here
Vmax applies here. Gas velocity must stay below the Souders-Brown limit or liquid re-entrains into the gas outlet line.
② Mist eliminator
K-factor lives here
Wire mesh (K=0.35), vane pack (K=0.40), none (K=0.18). Your K selection drives the entire vessel diameter calculation.
③ Separation zone
Gravity does the work
The inlet diverter kills momentum. Liquid droplets fall, gas rises. Vertical height must allow droplet settling.
④ Liquid sump
Retention time check
Volume between HHL and LLL must give 1–3 min for sweet oil, 5–20 min for foamy crude. This independently sizes vessel length.
◊ DESIGN HUB INDIA ◊

Start the next package today.

Short video courses that start with free lessons, plus free engineering calculators, built by a Technical Director with 20+ years on oil & gas projects.

START HERE
Engineering courses
  • ✓ PSV Design Series (API 520 / 521), $2
  • ✓ How to Read P&ID
  • ✓ Certificate on completion