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Course Content
Module 1: Foundations of Process Design & The EPC Lifecycle
3.5 Hours · 8 Episodes · Active Now
0/8
Episode 1.1 – What Process Design Really Is — Beyond the Textbook
04:55
Ep 1.2 — The EPC Project Lifecycle: FEL, FEED, Detail Engineering & Commissioning
Ep 1.3 — Your Role as a Process Engineer in a Real Project Team
Ep 1.4 — The Document Universe: DBM, BEDD, P&IDs, Datasheets Explained
Ep 1.5 — Codes & Standards Mastermap: Which Standard Does What
Ep 1.6 — Engineering Software Tools: What Professionals Actually Use
Ep 1.7 — Unit Systems & Conversions: Never Make This Mistake Again
Ep 1.8 — Capstone: Produce Your First Project Kickoff Package
Module 2: Equipment Design — Separators, Vessels & Internals
Coming Soon · 6 Episodes · Covers API 12J, ASME VIII, NACE MR0175
0/6
Ep 2.1 — API 12J Two-Phase Separator Sizing: Full Souders-Brown Method
Ep 2.2 — Three-Phase Separator Design: Gas, Oil & Water Simultaneous Sizing
Ep 2.3 — ASME VIII Div.1 Pressure Vessel Wall Thickness Calculation
Ep 2.4 — Internals Selection: Mesh Pads, Vane Packs, Demisters & Cyclones
Ep 2.5 — NACE MR0175 Sour Service: What Changes on H₂S Projects
Ep 2.6 — Capstone: Size a Complete Production Separator from First Principles
Module 3: Piping, P&IDs & Flow Assurance
Coming Soon · 5 Episodes · Covers ASME B31.3, Line Sizing, P&ID Development
0/5
Ep 3.1 — ASME B31.3 Pipe Wall Thickness: Full Calculation from Scratch
Ep 3.2 — Line Sizing: Velocity, Pressure Drop & Erosional Velocity Checks
Ep 3.3 — P&ID Development: From PFD to Issued for Construction
Ep 3.4 — Flow Assurance Basics: Slugging, Hydrate Formation & Wax Deposition
Ep 3.5 — Capstone: Develop a P&ID Section from Scratch
Module 4: Safety Systems & Pressure Relief
Coming Soon · 5 Episodes · Covers API 520, API 521, Flare Systems, HAZOP
0/5
Ep 4.1 — API 521 Relief Load Determination: All Credible Scenarios
Ep 4.2 — API 520 PSV Orifice Sizing: Gas, Liquid & Two-Phase Service
Ep 4.3 — Flare System Design Basics: Hydraulics, Tips & Knockout Drums
Ep 4.4 — HAZOP Preparation: What Process Engineers Must Deliver
Ep 4.5 — Capstone: Complete PSV Sizing Package for a Production Separator
Certified Process Design For Oil and gas

Full capstone exercise: take a PFD section for a three-phase separator and develop a complete P&ID — add all instruments and controls, isolation philosophy, safety systems, and utility connections. Use the IsoSymbols library and the P&ID template provided. Reviewed against real client comments.

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